Foreign Trade: Grain processing plant - Adrián Mercado
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AGRIBUSINESS

PROYECTO 100

Grain processing plant

Buenos Aires

Description of the facilities:

The facility is located on 12,402.63 m2 of land duly fenced with Olympic type perimeter wire, with two gates for the entrance and exit of trucks and a gate for personnel access. Next to the entrance gate there is a guard post and personnel files. The access and internal roads have been built in concrete to ensure the proper circulation of trucks and heavy equipment.
A sector has been set aside for parking private vehicles and for officials from official agencies involved in the export process. Both the premises and the sectors especially designed for processing and dispatching goods are monitored by a set of cameras that operate "on line" with access from the site and remotely via the Internet. At the same time, there is a system that records and stores the images in accordance with the customs regulations governing exports under the reliable operator regime.
The total covered area amounts to 5,405.55 m2, mainly for the processing lines, sheds for bulk and finished product storage, administrative offices, laboratory, canteen and staff changing rooms. The sheds were built with brick masonry walls and galvanized sheet metal, galvanized sheet metal roofs mounted on a parabolic structure, with wind ventilation and air recirculation systems, and concrete floors in all cases. The office area was built with brick masonry walls, sheet metal ceilings with suspended ceilings, ceramic tile floors and sheet metal openings.


Determination of inspection areas for SENASA and customs personnel:

The areas for inspections to be carried out by SENASA and Customs officials are located in the sheds used exclusively for storage and loading of containers with the finished product. For the inspection tasks, there is a forklift equipped with safety cages, 4 transfer belts for moving bags, and the appropriate personnel for their operation. There are also offices and restrooms for staff members, duly marked and equipped in accordance with current regulations. A sector has been set aside for exclusive parking for inspectors.

Reception of raw material:

The unloading of trucks with the natural product from the field is done through hydraulic dump trucks mounted on reception grids.

Description:


PROCESS LINE NRO 1: (Sunflower confectionery).
3 Silos of 1,750 T of capacity each one with extraction by screw and auxiliary extraction by gravity, with aerators.
1 80 T/H capacity waterwheel and two 60 tons / hour capacity waterwheels.
1 Pre-cleaning machine with a capacity of 20 T/Hour.
1 6-drawer chamfering machine with a capacity of 60 T/Hour.
1 15 T capacity discharge grate.
4 Norias of different capacities for movement of the cereal to be classified.
2 double chutes of different capacities for movement of the cereal to be sorted.
2 Marrot type rotary sorting/grading machines with 4 interchangeable sieves.
4 rotary sorting/grading machines, Marrot type, with 2 interchangeable sieves.
2 densimetric tables for grain selection by specific weight.
1 destoner machine (D-Stoner).
1 Dust aspiration system with suction hoods.
2 Conveyor belts for movement and manual selection of grains (pecking).
2 Bagging hoppers with a capacity of 20 T.
3 Alternative bagging buffer hoppers of 5 T capacity
2 Bagging conveyor belts
2 Magnetic traps for detecting and retaining metal debris
2 Semi-automatic scales/bagging machines
2 Stand-up sewing machines.
1 Digital electronic scale.
2 Ink-Jet equipment for printing bags.
2 Conveyor belts adjustable in height for container loading.

  
PROCESS LINE No. 2: (Pisingallo corn)
4 Silos of 200 T of capacity each one with extraction by screw and aerators.
1 40 T/hour capacity Noria.
1 Redler of 30 T/H capacity to interconnect with Plant No. 3.
1 Unloading grate of 10 tons of capacity.
1 Flat sieve grain classifier/cleaner machine.
1 Densimetric table for selection of grains by specific weight.
1 Densimetric table for reworking
1 Color selector of 60 channels
2 Low capacity elevators for movement of grains to be classified.
3 aerial lung hoppers.
2 Bagging silos of 15 T of capacity.
1 Magnetic trap to detect and retain metallic debris.
1 Semi-automatic weigher/bagging machine.
1 Foot sewing machine
1 Digital electronic scale for weight control
1 Ink-Jet equipment for bag printing.
1 Conveyor belts adjustable in height for loading of containers.
1 Metal detector for closed bags.
 
PROCESS LINE Nr. 3: (Peeled sunflower - Kernel)
4 silos of 390 T capacity with extraction system by redlers, equipped with multiperforated flat floors, aeration system equipped with GSI gas heaters.
4 silos of 390 T capacity with extraction by screw, with aeration.
1 Silo of 800 T capacity with aeration.
1 Silo of 90 T capacity with aeration.
1 Noria of 80 T/H capacity.
1 60 T/H capacity waterwheel.
1 unloading grate of 1 T of capacity.
6 Ferries of different capacities for movement of the cereal to be classified.
1 Densimetric table for selection of grains by specific weight.
1 D-Stoner machine (D-Stoner).
1 Sunflower peeling machine with husk separation system.
1 3-plane sorting/calibrating machine.
2 Densimetric tables for selection of grains by specific weight
1 Dust aspiration system with suction hoods
5 Aerial buffer hoppers.
1 Color sorting machine
1 Bagging hopper of approximately 2 T capacity.
1 Conveyor belt for bagging
1 Magnetic trap for detecting and retaining metallic remains.
1 Semi-automatic weigher / bagging machine
1 Foot sewing machine.
1 Digital electronic scale.
1 Ink-Jet equipment for printing bags.
1 Air compressor with filters for water retention.

SCALE - LABORATORY - OFFICES - MISCELLANEOUS
1 Truck scale of 80,000 kgs capacity, with electronic head and connection to computer.
Thermometry equipment connected to PC
2 Cereal moisture meters.
2 machines for expansion control in pisingallo corn.
1 Frying machine for control of heat damage in sunflower confectionery.
Various laboratory scales and sieves, calibrators and equipment for iodine test.
3 networked computers, equipped with software for cereal stock management. Internet and e-mail connection.
1 John Deere 3420 Tractor
5 transportable hoppers
1 Pneumatic grain vacuum cleaner
2 Hydraulic forklifts for pallet transport.
3 transportable augers.
1 Grain conveyor belt for bulk loading of containers.



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